Complete plant of engineering

Need to study the feasibility of a project

The need to address the development of engineering by steps is evident when we consider the possibility for the arise of situations leading to the stop of a project.

First, there is always the possibility for a project to be technically feasible while the return on investment is too low, and therefore not enough interesting from a financial standpoint. In this case, the project is feasible but not economically attractive and thus is not pursued by the developer.

Secondly, banks are often more interested in cash flow during the period of debt repayment than on the overall economic result of a project. So a project could be economically feasible and interesting to his promoters, but its cash flows are not particularly attractive for the banking and financial system - for its  entity or for the way in which it shows up over time.

Stages of development of Information

The phases of the engineering are defined below.

Conceptual engineering

Responds to the need of giving a first estimate of the costs and the likely outcome of a project, based on a minimal development of engineering (typically around 2%). 
This type of study can be developed in a short period of time, and at relatively low cost. 
In general, the investment is estimated based on typical parameters that define the size of the project (treated daily quantities, kW of energy produced). 
The cost estimate is just rough, and is detailed to a minimum. It is developed according to a top-down scheme, starting from an estimate of ​​the overall cost of the new system to deduce the cost of individual modules, without excessive detail.

Pre-feasibility Study

In this case the estimate of the cost for the project is based on a more thorough development of engineering (2 to 30%). 
In principle, the development of engineering allows to define preliminary design specifications and to identify the scope of supply. 
However the design is not pushed to a level that could develop a real preconstruction estimate. Quantitative data are estimated based on the experience of similar projects. 
This study can be completed relatively quickly and cheaply, usually when there is enough pressure to quickly obtain sufficiently reliable information, but not enough to recommend the beginning of  a detailed study. 
While the cost is still estimated on the basis of a "top-down" scheme, using analogies, empirical rules and experience of similar plants, nevertheless it can take advantage of more detailed information, which although not specific to the project are derived by analogy from similar projects. 
The preliminary estimate is detailed at the level of system modules (packages).

Feasibility Study

Takes as input data and information those generated by the conceptual or preliminary study. 
The development of engineering is still partial, but already sufficiently large (60-80%). 
The basic parameters that describe the operation of the system and the subsystem in which it is composed are defined with sufficient precision.
Specifications, contract documents, information on the location of new plant and some specific drawings are already available. 
Bill of quantities or itemised estimates allows to deliver budgetary inquiries to potential suppliers of machinery and equipment, and then to have a better idea of ​​what could be the cost for the project. 
In fact, the cost estimation is defined at the level of plant and the main machinery composing the different modules of the system, and developed with the method "bottom up": the cost of the system as a whole is the sum of the cost to realize the individual modules, as budgetary bids from potential suppliers for the main components (machinery and equipment) are already available.

Basic engineering

At this level the cost is known and accurate. All the parameters that define the operation of the system and its subsystems have been defined (engineering completed between 80 and 100%). 
The scope of supply is defined in detail, and all the data for the specific project and location are known and available. 
Specifications and designs are developed and used to define bill of quantities and/or itemised estimates, and to issue invitations to tender or to start the auction (bidding) with suppliers of goods and services. 
The technical and economic alignment of the offers received from potential subcontractors, and the selection of specific providers are made at this stage of the process.
Accordingly, the estimated costs can be described in detail with bottom-up approach, i.e. starting from the costs for individual machines, equipment and systems included in the different modules of the system, and considering both the direct and the indirect costs.

 

Conceptual

Prefeasibility

Feasibility

Engineering

Completeness in the development of engineering

2%

2-30%

60-80%

80-100%

Time and Costs

- - -

-

+

+ +

Start-up information

A few parameters that define the size and complexity of the project.

More parameters that define the size and complexity of the project, refined on the basis of experience and historical data for similar projects but does not yet have figures for the specific project.

The basic parameters that describe the operation of the system and of a subsystem in which it is composed are calculated and defined with sufficient precision. 
Specifications, contract documents, information on the location of new plant and some designs are already available.

All data for the specific project and location are known, calculated, and available.

Definition of the scope of supply

Rough

Rough

Determined with sufficient accuracy (in terms of equipment and major components of the system)

Accurate and definitive, both with regard to machinery and systems that make up the different modules of the system.

Specifications and drawings

No

No specific techniques. 
Drawings: Layout up to similar systems

Technical specifications available for machines and major components of the system.
Drawings: Preliminary Layout and parts, the main plant

Developed in detail

Bill of quantities/ Itemised estimates

Unavailable

Quantitative data are not yet calculated, but estimated based on similar experiences

Rough calculations for the main components of the plant

Detailed  calculation for all components of the plant

Issue of RFQ to potential subcontractors

No

No

Requests of budgetary bids, but only for the main machines and components

Bidding followed by technical and financial alignment of bids and the selection of specific subcontractors

Estimate of costs

Top down, on the basis of description. Total cost of the system, possibly of the individual modules

Top down, on the basis of description.  Cost of individual modules of the system, possibly of the main  machinery

Bottom-up. 
Level of detail: major plant and machinery

Bottom-up. 
Level of detail: machinery, equipment and systems, direct and indirect costs

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Contact

Promeco spa
Via Tevere 51
22073 Fino Mornasco (CO) Italy
phone +39 031 267331
promeco@promeco.it

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Exhibitions

FAIRS 2019

K

16-23 October 2019
Messe Dusseldorf
Dusseldorf, Germany
www.k-online.com

HALL 9 - Stand 9D56

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