Densification & Briquetting

10 Pellet 3D 10The patented and unique worldwide PES – Promeco Extruder System - is the simplest, most flexible, efficient and effective solution to the problems of  agglomeration and volume reduction producing briquettes and pellets.
The high flexibility allows the treating of different materials:

  • Mixed plastics, paper and cardboard, textiles and wood
  • Commercial waste and waste residual from sorting plants
  • Industrial solid waste similar to municipal waste
  • Plastics:PE, HDPE, EPS, PP, PVC, polymers from ASR
  • Mixed inorganic fraction of MSW used as RDF (lightweight plastics, textiles, wood, paper and cardboard)
  • ASR Car fluff,pre-treated
  • Wood waste and green waste

Endless applications

  • RDF pellets,thickened or briquettes
  • Profiles and/or finished goods (e.g.: spacers for pallets; poles for agriculture, wheel stoppers, profiles for walls structures and insulation, curbs outdoor)
  • Agglomeration of mixed plastics
  • Pre-treatment of the organic fraction for composting
  • Production of wood fiber from wood chips or wood waste

The PES is even suitable for the pre-treatment of plastic film from washing lines

Models:

  • Screw diameter: 300 or 600 mm
  • Motor (with inverter): 90, 315 or 400 kW
  • Power consumption 50-60% of power installed
  • Production: from 350 to 2.200 kg/hour or 30 m3/h

Flexibility:

  • The waste usually has different size, water content, density and composition. The PES is able to handle this difference in the best way.
  • The control system, based on PLC logic, continuously checks the most important parameters as current and temperature on the output plate of the machine and arranges the working process automatically.
  • The main motor is generously oversized to maintain the production rate even in presence of material “difficult” to treat.
  • The average consumption is 60% of the installed capacity.
  • Control system based on PLC to monitor continuously several parameters as electrical power consumption and temperature of the extruded material, and to adjust the operations of the machine.

The PES-Briquetting machine is the most flexible, efficient and effective machine to produce briquettes or pellets.

 

 Recyclables waste:

  • RDF in fluff
  • Mixed waste plastics
  • Mixed waste
  • C&I
  • MRF reject
  • ASR/car fluff
  • Rifiuti misti

 

 Output product:

RDF briquettes

  • Different shapes
  • Size from 40 to 140 mm
  • Compact, high adherence
  • Density between 0,4 and 1,2 kg/dm³
  • Humidity between 2 and 11%.
  • Production capacity up to 3.000 kg/h

Pellet

  • Size from 25 to 40 mm
  • Water content < 1%
  • Density > 1.000 kg/mc
  • Completely homogenized

 

 PES Bricchettatrice 3D

The PES V matrix briquetting machine is the most simple, flexible, efficient and effective solution to the problems of densification and sintering.
The extreme flexibility of the machine allows processing of different materials.

 

 Recyclable waste:

  • Mix of plastics, paper and cardboard, textiles and wood
  • MSW dry fraction
  • Industrial solid waste (similar to urban waste)
  • Mix composed by the dry fraction of municipal waste used as RDF (lightweight plastics, textiles, wood, paper and cardboard);
  • ASR Car fluff

 

 Output product:

  • Briquette 40-200 mm

 Bricchettatrice 3D

The PES F matrix briquetting machine is the most simple, flexible, efficient and effective solution to the problems of densification and sintering.
The extreme flexibility of the machine allows processing of different materials.

 

 Recyclable waste:

  • Mix of plastics, paper and cardboard, textiles and wood
  • MSW dry fraction
  • Industrial solid waste (similar to urban waste)
  • Mix composed by the dry fraction of municipal waste used as RDF (lightweight plastics, textiles, wood, paper and cardboard);
  • ASR Car fluff

 

 Output product:

  • Briquette diam. 40-100 mm

 Bricchettatrice F 3D

 

The Promeco Extruder System PES is the simplest, most flexible, efficient and effective solution for the densification and agglomeration of the plastic.

 

Recyclable waste:

  • Termoplastic and plastic waste
  • Mixed plastic with simila melting point
  • PE from washing line, PVC, PP, EPS, Tetrapack
  • Plastics (LPDE, HPDE, PP, EPS, PVC, Al+Pe, Different polyolefin, etc.)

 

Features of the output product:

  • Fully melted and homogenized plastic
  • Outpud diameter 25 - 60mm
  • Moisture < 1%

 

 

 

 

PES Densificatore 3D

 

 

 

 

The Promeco Extruder System PES is a continuous densifier with counter-rotating augers suitable for the densification of any type of low melting plastics.

 

 

 

 

 

 

 

 

PES Densificatore

 

Configuration

 

PES Densifier Configuration

 

Operation

The material is fed to the feeding bunker and dosed  by the vibrating table which homogenizes the material before the extrusion chamber. Here two counter-rotating screws exert friction on the material and take it up to 180°C to be melted. The melted fuse gets out from the discharge matrix.

 

Capacity

 The treatment capacity depends mainly on the characteristics of the input plastics. The production is about 1500 kg/h with input moisture < 15%.

 

 Advantages of the treatment with PES

  • Less space required for the equipment
  • Lower power installed and used than normal system
  • Simplified maintenance time and costs
  • High productivity and versatility
  • Low management and operation cost

 

System flexibility

Waste has different size, water content, density and composition variable so the PES densifier has been projected to handle this difference automatically in the best way.

 

Download

 

 download pdf

Brochure Promeco Plastic Densifier PES

 

Video

 

 

The innovative Promeco Pelletizer is made by the combination of PES densifier and a traditional single screw extruder.

  • Packaging thin film
  • Film from agriculture

 

 Recyclable waste:

  • Mixed pastics
  • Plastic from washing line
  • Film from agriculture
  • Plastic (PE, HDPE, EPS, PP, come fogli triturati, polvere o simili)

 

Prodotto in uscita:

  • Pellet

 

 

 

Pelletizzatore 3D

 

 

 

The direct combination between the machine PES and the traditional Extruder allows the proper feeding of the material into the single shaft extruder and guarantees an homogeneous production.
Promeco agglomerator dries and pre-melts the plastic material and feeds the single screw extruder directly. The double vent system on the pelletizer grants the residual moisture removal from the product.

The control system, based on the PLC logic, continuously checks the most important parameters as current and temperature on the plate of the machine and then arranges the working process automatically.

 

 

 

 

 

 

 

 

 

 

 

agglomeration pelletizing

 

 Configuration

Pelletizer Configuration

 

 

Capacity

Up to 1.500 kg/h.
It depends on the characteristics of the input plastics and on the required density of the product.

 

Pelletizzatore 2

 

Advantages of PES agglomerator and pelletizer

  • Mixing and homogenization of different polymers
  • Homogenous and continuous melting
  • Completely dry Output product
  • Degasing on Promeco Extruder System and therefore not necessary in the traditional extruder
  • Shortened melting time
  • Few machines to install and manage, reduction of investment costs
  • Reduced footprint of the equipment
  • Low power consumption (~0,092 kW/kg of input plastic)

 

Pelletizzatore 1

 

Download

 

download pdf

Brochure Combi Agglomerator & Pelletizzer

 

 

VIDEO

 

 

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Machines for waste recycling

Shredding, Densification & briquetting, Sorting, Bio-treatments

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Plants for waste recycling

Plastic recycling, Shredding, screening, sorting, Briquetting, Bio-treatments

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Materials to be recycled

Waste, plastic, organic, MSW, composting, ...

 

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Engineering  for waste recycling

Complete plant engineering

 

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download catalogcatalogo generale 206h

Contact

Promeco spa
Via Tevere 51
22073 Fino Mornasco (CO) Italy
phone +39 031 267331
promeco@promeco.it

contact

Exhibitions

FAIRS 2019

K

16-23 October 2019
Messe Dusseldorf
Dusseldorf, Germany
www.k-online.com

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