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Promeco SpA: the Italian manufacturer of recycling plants

The Shift from Mechanical to Chemical Recycling in Light of European Directives


In recent years, the European Union has intensified its efforts to combat plastic waste, resulting in a paradigm shift in recycling strategies. As new regulations and directives emphasize the need for more sustainable and efficient waste management solutions, mechanical recycling is gradually being overshadowed by the potential of chemical recycling. This transition reflects the EU's commitment to a circular economy, aiming to minimize waste and maximize the reuse of resources.


Team Promeco
Team Promeco

The Limitations of Mechanical Recycling

Mechanical recycling has long been the cornerstone of plastic waste management and Promeco continues to offer mechanical recycling machines and processing lines. This process involves collecting, sorting, cleaning, and reprocessing plastic waste into secondary raw materials. However, it faces significant limitations:

- Quality Degradation: Repeated mechanical recycling degrades the quality of plastics, resulting in weaker polymer chains and inferior material properties. This limits the number of times plastic can be recycled mechanically.

- Contamination: Mechanical recycling struggles with contaminated plastics, mixed plastics, and multi-layer materials. Contaminants can compromise the quality of the recycled product and limit its applications.

- Economic Viability: The process of sorting and cleaning plastics for mechanical recycling can be costly and labor-intensive, making it less economically viable for certain types of plastic waste. The above considerations have pushed Promeco over the years to go beyond mechanical recycling and to develop a chemical recycling plant.


The Rise of Chemical Recycling

In response to these challenges, the industry has begun to favor chemical recycling, a process that breaks down plastic polymers into their molecular components through various chemical reactions. This method offers several advantages over traditional mechanical recycling:

- Enhanced Quality: Chemical recycling produces highquality materials that are comparable to virgin plastics. By breaking down plastics to their molecular level, it avoids the degradation issues associated with mechanical recycling.

- Versatility: Chemical recycling can handle a broader range of plastics, including those that are contaminated or mixed. This makes it a more versatile solution for managing diverse plastic waste streams.

- Circular Economy: By converting plastic waste into valuable raw materials, chemical recycling supports the circular economy model, where resources are continuously reused and recycled, reducing the need for virgin materials.

European Directives and Legislative Support

It would seem that the EU legislative framework is also evolving to support the transition from mechanical to chemical recycling. Key directives and strategies include:

- Circular Economy Action Plan: As part of the European Green Deal, this plan outlines measures to promote sustainable resource use and waste management. It encourages innovation in recycling technologies, including chemical recycling.

- Plastics Strategy: The EU's Plastics Strategy aims to make all plastic packaging recyclable. It highlights the need for advanced recycling methods to achieve this goal.

- Waste Framework Directive: This directive sets the overall framework for waste management in the EU, prioritizing recycling and recovery. It supports the development and implementation of new recycling technologies.

- Extended Producer Responsibility (EPR): EPR schemes require producers to take responsibility for the end-of-life management of their products. This incentivizes the development of more sustainable recycling solutions, including chemical recycling. The


Future of Recycling in the European Union

In view of the progressive restriction of EU legislation on plastic waste and the continued call to promote innovative recycling technologies, the role of mechanical recycling is likely to diminish. As the EU continues to tighten its regulations on plastic and promote innovative recycling technologies, the role of mechanical recycling is likely to diminish. Chemical recycling, with its ability to produce high-quality materials and handle a wider range of plastics, is intended to become the dominant method for managing plastic waste. It is understood that this hypothetical transition is not without challenges. Chemical recycling requires significant investment in new technologies and infrastructures. Moreover, it must be carefully managed to ensure that the environmental benefits outweigh any potential negative impacts, such as increased energy consumption.


Promeco shredder KR
Promeco shredder KR

Emergency shelter made by recycled plastic from Promeco mix plastic recycling line
Emergency shelter made by recycled plastic from Promeco mix plastic recycling line


Conclusion

The shift from mechanical to chemical recycling, driven by European directives and the need for more sustainable waste management solutions, marks a significant evolution in the recycling landscape. By supporting the development of chemical recycling, the EU would take a decisive step towards a circular economy where plastic waste can be minimized and resources continually reused. That is why Promeco offers, in addition to the traditional mechanical recycling solutions, also chemical recycling, firmly convinced that this transition can lead to a more sustainable future for our planet.



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